**Title: The CZ Steel Equipment – Model 5: Revolutionizing Steel Profile Production**
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### Introduction to the CZ Steel Equipment
In the realm of steel fabrication, precision, efficiency, and versatility are paramount. The CZ Steel Equipment – Model 5 stands as a testament to these principles, offering a high-performance and multi-faceted machine tailored for the production of CZ purlins and C-section steel profiles. These profiles are indispensable in the construction industry, particularly for the creation of robust roofing and wall systems in steel structure buildings, warehouses, and workshops.
### High-Speed, Precision, and Ease of Operation
The CZ Steel Equipment is widely acclaimed for its exceptional speed, precise forming capabilities, and user-friendly operation. At its core, the machine is powered by a servo motor drive and PLC control system, ensuring a stable performance and significantly boosting production efficiency. Designed with a keen eye on flexibility and automation, this equipment excels in producing a wide array of sizes and thicknesses for C, Z, and U-shaped profiles. For clients seeking a dependable solution for efficient and automated purlin production, the CZ Steel Equipment is an ideal choice.
### Detailed Performance Parameters
#### 1. Forming Main Machine
– **Feeding**: Guided by precision shafts and wheels, the material feeding process is seamless and smooth.
– **Leveling**: Utilizing two upper and three lower rollers with two-stage feeding, the material is composed of heat-treated 45# round steel, achieving a hardness of HRC 50-55 for enhanced durability.
– **Main Forming**: Boasting 16 sets of adjustable rollers, the specification size can be altered via a computer-controlled system for ultimate precision.
– **Ribbing**: Adds straight ribs to the profiles, bolstering their structural integrity.
– **Straightening**: Incorporates rotating side wheels and flat shafts to achieve a precise straightening of the material.
– **Feeding (Continued)**: The feeding mechanism employs an upper and lower shaft gear drive with transmission, ensuring a smooth and uninterrupted material flow.
– **Punching**: Capable of punching single and double holes post-forming, with options including round holes (Φ14mm, Φ16mm) and elliptical holes (14x28mm, 16x28mm).
– **Cutting**: Features seamless cutting without the need for blade changes. The cutting is manual but equipped with a changeable type mechanism, utilizing Cr12MoV material for the cutting blades.
#### 2. Control System
– **Main Control Cabinet**: A rotating rack-type design for easy accessibility.
– **Type Change Method**: PLC-controlled with four reducers powered by servo motors. Smooth adjustments are facilitated by linear guide rails and bearings.
– **External Controller**: Equipped with an external controller for straightforward forward and reverse operation during production and debugging phases.
**Main Components Origin**:
– PLC (Xinjie)
– Touchscreen (Xinjie)
– Relay (Schneider)
– Servo Drive (Zhongchen)
– Length Encoder (Repu)
#### 3. Hydraulic System
– **Hydraulic Pump Station**: A robust 5.5kw pump station with a 150-liter capacity, providing ample power for the hydraulic components.
#### 4. Unloading Rack
– **Load Capacity**: 5 tons.
– **Tightening Method**: Manual crank for straightforward adjustments.
– **Braking**: The main spindle tightens for secure and reliable operation.
#### 5. Support Table
– **Support Frames**: Includes three sturdy support frames.
– **Support Method**: Constructed from welded square tubes and angle iron, with support cylinders installed on the surface for stability.
#### 6. Performance Parameters (Continued)
– **Roller Material**: Gcr15 bearing steel, undergoing rough machining followed by heat treatment to HR58-60, and finished with CNC precision machining.
– **Main Shaft Material**: 40Cr, processed through Φ90 rough machining, quenching treatment to HRC28-32, fine machining, and external grinding with electroplating.
– **Frame**: Constructed from robust 400H-type steel.
– **Wall Plate Thickness**: 30mm.
– **Reducer**: K107 hard-tooth bevel gear reducer for efficient power transmission.
– **Motor**: A reliable 22kw servo motor (Zhongchen).
#### 7. Product Production Parameters
– **Product Specifications**:
– Width: Adjustable from 80mm to 300mm.
– Height: Adjustable from 40mm to 100mm.
– Small Edge: Adjustable from 10mm to 20mm.
– Plate Thickness: Adjustable from 1.5mm to 3.0mm.
– **Discharge Speed**: Ranges from 15-25 meters per minute, depending on the number of punched holes.
– **Material Compatibility**: Suitable for Q195, Q235 hot-rolled or galvanized steel strips.
### Contact Information
For further inquiries, detailed specifications, or to place an order, please contact:
**China Botou Win-Win Roll Forming Machine Co., Ltd.**
– Phone (WhatsApp): +86 138 3278 4260
– Email: zhaohuabb@163.com
– Website: www.cnwinmachine.com
### Conclusion
The CZ Steel Equipment – Model 5 represents a significant leap forward in steel profile production, blending high performance, precision, and ease of use into a versatile and reliable machine. Whether you’re a seasoned professional in the construction industry or a newcomer seeking to revolutionize your production processes, the CZ Steel Equipment is poised to meet and exceed your expectations. Don’t hesitate to reach out for more information or to discuss your specific needs with our team.
