The floor decking machine is a specialized piece of equipment used for producing steel floor decking, also known as profiled steel sheets or composite floor decks, which are essential components in reinforced concrete floors. This machine uses cold forming technology to shape galvanized or aluminum-zinc coated thin steel sheets into specific corrugated patterns. The steel floor decking not only provides temporary support during the construction phase but also combines with concrete to form composite floor slabs, enhancing the load-bearing capacity and overall structural performance of the floor.The floor decking machine is typically equipped with a PLC (Programmable Logic Controller) control system and a user-friendly touch screen interface, making it easy to operate and highly automated. This ensures stable and precise production. The machine’s structure is robust, made from high-quality steel, and includes multiple safety protection features such as emergency stop buttons and photoelectric protection devices to ensure operator safety.Floor decking machines are widely used in high-rise buildings, industrial plants, and commercial construction projects, making them an essential piece of equipment in modern construction. They help streamline the construction process, improve efficiency, and ensure the quality and durability of the final product.
A floor decking machine, also known as a profiled steel sheet or composite floor deck machine, is a specialized piece of equipment used for producing steel floor decking, which is an essential component in reinforced concrete floors. The floor decking not only provides temporary support during the construction phase but also combines with concrete to form composite floor slabs, significantly enhancing the load-bearing capacity and overall structural performance of the floor. This machine uses cold forming technology to shape galvanized or aluminum-zinc coated thin steel sheets into specific corrugated patterns.
Working Principle
The floor decking machine works by continuously forming pre-coated, galvanized or aluminum-zinc coated thin steel sheets into the desired corrugated shapes through a series of rollers. These rollers are arranged in a specific sequence, gradually bending the flat sheet into the required corrugated shape. The entire process is controlled by a PLC (Programmable Logic Controller), ensuring precision and consistency. The formed floor decking can be used immediately or further processed, such as cutting and punching, to meet different construction requirements.
Key Features
- High Production Efficiency:
- Continuous Operation: The floor decking machine can rapidly and continuously produce high-quality floor decking, significantly improving production efficiency.
- Automated Control: Equipped with advanced PLC and touch screen control systems, the machine ensures simple operation, easy maintenance, and stable, precise production.
- Diverse Product Specifications:
- Multiple Mold Options: By changing different molds, the machine can easily produce a variety of corrugated shapes and sizes, meeting the needs of different construction projects.
- Customizable Production Capability: The machine can be customized to produce floor decking of different specifications and thicknesses according to customer requirements.
- Durability and Reliability:
- High-Quality Materials: The machine’s structure is robust, made from high-grade steel and wear-resistant components, ensuring long-term stable operation.
- Precision Manufacturing: Utilizing CNC (Computer Numerical Control) technology and high-precision rollers, each piece of floor decking meets strict quality standards.
- Energy Efficiency and Environmental Friendliness:
- Low Energy Consumption: Efficient motors and optimized design ensure lower energy consumption during operation.
- Eco-Friendly Coatings: The coatings used, such as galvanized or aluminum-zinc, are environmentally friendly, non-toxic, and harmless, meeting environmental standards.
- Safety and Reliability:
- Multiple Safety Protections: Equipped with emergency stop buttons, photoelectric protection devices, and other safety measures to ensure operator safety.
- Easy Maintenance:
- Modular Design: The machine adopts a modular design, making it easy to disassemble and maintain, reducing downtime and improving production efficiency.
- Adaptability:
- Flexible Adjustment: The floor decking machine can easily adjust production parameters to accommodate different thicknesses and widths of steel sheets, meeting diverse production needs.
Application Fields
Floor decking machines are widely used in various construction projects, including but not limited to:
- High-Rise Buildings: Residential buildings, office buildings, etc.
- Industrial Plants: Warehouses, production workshops, etc.
- Commercial Buildings: Shopping centers, hotels, etc.
- Public Facilities: Schools, hospitals, sports venues, etc.
Quality and Price Advantages of Our Company’s Floor Decking Machines
Quality Advantages:
- Strict Quality Control: Every step, from raw material procurement to final product delivery, undergoes rigorous quality inspection to ensure that each piece of floor decking meets the highest standards. We use high-quality steel and wear-resistant components, combined with advanced CNC technology and high-precision rollers, to ensure consistent product quality.
- Advanced Manufacturing Technology: We employ international advanced manufacturing techniques and equipment, combined with years of industry experience, to ensure that our machines perform reliably under various working conditions. Our machines undergo multiple tests and validations to ensure stability and performance.
- Professional After-Sales Service: We provide comprehensive after-sales services, including installation guidance, operational training, and technical support, to ensure that customers can smoothly use and fully leverage the machine’s performance. Our professional team is always ready to address any issues that may arise during operation.
Price Advantages:
- Cost Optimization: By optimizing supply chain management and production processes, we effectively reduce manufacturing costs, allowing us to offer competitive prices while maintaining high quality. We have established long-term relationships with high-quality suppliers to ensure cost-effective raw materials.
- Flexible Payment Options: We offer a variety of flexible payment options, including installment payments and financing plans, to help customers manage their financial pressure. Regardless of your budget, we can provide a suitable payment solution.
- Long-Term Partnership Discounts: For long-term partners, we provide additional discounts and preferential policies, further reducing the overall cost of ownership. We value long-term partnerships and are willing to support our clients’ business growth through favorable pricing and incentives.
Conclusion
Choosing a floor decking machine from China Botou Win-Win Roll Forming Machinery Co., LTD, you will receive high-quality, efficient, and cost-effective production equipment. Our professional team is dedicated to providing you with superior products and services, helping your business succeed. Whether you are a small contractor or a large-scale manufacturer, our floor decking machines can meet your needs and enhance your market competitiveness. Contact us to learn more and start your journey towards efficient production!
| Specification | Details |
|---|---|
| Product Name | Color Steel Pressure Tile Machine |
| Brand | Win-Win |
| Frame Material | 400H Steel |
| Drive Power | 22 kW |
| Transmission Method | Chain |
| Chain Size | 2 inches |
| Shaft Diameter | 90 mm |
| Shaft Material | 45# Steel Tempered |
| Wheel Material | 45# Steel Hardened Chrome |
| Side Plate Thickness | 20 mm |
| Hydraulic Power | 3-5.5 kW |
| Hydraulic Method | Gear Pump |
| Tile Output Speed | 8-12 meters per minute |
| Feeding Width | 1000-1250 mm |
| Machine Dimensions (LWH) | 10000*1400*1500 mm |
| Weight | 10-12 tons |
| Unit Price | 18000-25000 USD |