750 Floor Deck Roll Forming Machine
Features of the 750 Floor Deck Roll Forming Machine
- Design Specifications:
- Model: The 750 model typically refers to a floor deck with an effective width of 750 mm.
- Profile: Primarily produces wave-patterned floor decks. The wave height and spacing can be adjusted according to requirements.
- Technical Parameters:
Parameter Details Effective Width 750 mm (specific width can be adjusted) Sheet Thickness 0.8 – 1.2 mm (varies based on requirements) Forming Speed 6 – 12 meters/minute (depends on production line configuration) Forming Roller Sets 12 – 20 sets (varies based on profile) Shearing Method Hydraulic shearing system Shearing Length Customizable based on customer requirements (typically 2 – 12 meters) Motor Power 15 – 30 kW (depends on machine configuration and production speed) Machine Weight 10 – 20 tons (depends on configuration and size) Machine Dimensions Length: approximately 6 – 12 meters, Width: approximately 2 – 3 meters, Height: approximately 2.5 – 3 meters Material Types Color-coated steel, stainless steel, galvanized steel, etc. - Equipment Structure:
- Frame: Made from high-strength steel to ensure stability and durability, designed to support the production load.
- Forming Rollers: Equipped with multiple sets of rollers precision-engineered to shape metal sheets into the desired wave profile. Rollers usually feature adjustable settings for different thicknesses and shapes.
- Shearing System: Includes a hydraulic shearing device to cut the formed floor deck into specified lengths.
- Transmission System: Comprises motor, gearbox, and chain or gear drives to ensure smooth and efficient operation.
- Operation Process:
- Material Preparation: Feed coil steel sheets (typically in coil form) into the feeding area, ensuring the material is flat and free from defects.
- Forming Process: Metal sheets pass through the roller sets to undergo a series of forming steps, producing the wave-patterned floor deck.
- Shearing: After forming, the shearing system cuts the floor deck to the required length.
- Collection: Remove the cut floor decks from the discharge end and perform necessary inspections and packaging.
- Applications:
- Construction Projects: Used primarily in large-scale construction projects for floor systems, including commercial buildings, industrial factories, and residential buildings.
- Floor Systems: Provides a strong support base for concrete, forming load-bearing floors and enhancing structural strength and stability.
- Advantages:
- High Efficiency: Capable of high-speed continuous production, suitable for large-scale construction projects.
- High Quality: Produces floor decks with excellent load-bearing capacity and stability, ensuring the safety of the structure.
- Flexibility: Allows adjustment of production parameters to produce various thicknesses and specifications of floor decks.
- Maintenance and Care:
- Regular Inspection: Periodically check the rollers, shearing system, and transmission components for wear to ensure proper functioning.
- Cleaning: Keep the equipment clean to prevent metal debris and dirt from affecting the forming quality.
- Lubrication: Regularly lubricate moving parts to reduce friction and wear.
Summary
The 750 Floor Deck Roll Forming Machine is an efficient and stable production device designed for manufacturing floor decks. It combines precise forming technology with robust production capabilities, making it suitable for various construction needs. Regular maintenance and care will ensure the machine’s long-term stable operation and high-quality output.