840+900 two-layer color steel tile press machine
The 840+900 two-layer color steel tile press is a device that combines the forming functions of two different types of color steel tiles. Here is a detailed introduction:
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Basic structure:
- Feeding guide platform: Used to smoothly introduce the raw material color steel plate into the equipment to ensure smooth and accurate feeding. Its width is generally 1000mm (some can be customized to a widened type, and the feeding width of the widened type can reach 1200mm).
- Forming main machine: This is the core part of the equipment and consists of two layers. The lower layer is usually used to produce 840-type color steel tiles and has 11 rows of shafts for forming; the upper layer is used to produce 900-type color steel tiles and has 9 rows of shafts for forming. The main frame of the host is generally welded from 250H steel or 300H steel, etc., which has high strength and stability and can withstand the pressure during the forming process.
- Forming and shearing device: Includes hydraulic shearing system and shearing die. The main hydraulic shearing power of the hydraulic shearing system is 3kw. Using the working principle of a gear oil pump, it is composed of a hydraulic pumping station, hydraulic cylinder, hydraulic oil pipe and solenoid valve, etc., and can accurately shear the formed color steel tile according to the set length. The shearing die is made of materials such as Cr12 and is quenched at high temperature, which has high hardness and wear resistance and ensures the precision and quality of shearing.
- Computer control system: Adopts a highly intelligent industrial electronic programmer PLC frequency converter control system. Usually equipped with a 5.7-inch Taiwan Delta LCD screen, it has Chinese-English bilingual programs. The operation is simple and the precision is accurate. The length precision is less than 2mm, which can realize automated production and precise control.
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Technical parameters:
- Forming shaft: The forming shaft is mostly made of 45# steel and is quenched. The shaft size diameter is usually 70mm (solid), which has high strength and hardness and can ensure no deformation during the forming process.
- Equipment power: The total power of the equipment is generally 6kw, of which the power of the forming main machine is 3kw, which can meet the operation and production needs of the equipment.
- Forming speed: The forming speed per minute is about 8 – 15 meters, and the production efficiency is high.
- Rolling material thickness: The thickness of the color steel plate that can be processed is between 0.2 – 0.8mm.
- Equipment size and weight: The overall dimensions of the equipment are generally 5500 – 6500mm in length, 1300 – 1500mm in width, and 1300 – 1500mm in height. The total weight of the equipment is about 3 – 4 tons.
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840+900 two-layer color steel tile press machine Performance characteristics:
- One machine with two uses: It can produce two different specifications of color steel tiles, 840 type and 900 type, at the same time, meeting the user’s needs for different types of color steel tiles and saving equipment investment and floor space.
- Easy operation: The production mode of the upper and lower layers can be conveniently switched through the conversion button on the electric control cabinet, and the production of each layer can be controlled separately. The power can also be controlled separately through the clutch.
- High forming precision: Adopting synchronous pressing technology, the plate surface is flat without wrinkles or scratches. The produced color steel tiles are of high quality and beautiful appearance.
- High production efficiency: With a high degree of automation and fast production speed, it can greatly improve production efficiency and meet the needs of large-scale production.
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Application fields:
- Construction industry: The 840-type color steel tile is often used as roof tiles, and the 900-type color steel tile is often used as wall tiles. The color steel tiles produced by this two-layer color steel tile press are widely used in the roofs and walls of industrial plants, warehouses, workshops, supermarkets, gymnasiums and other buildings.
- Temporary buildings: Temporary buildings such as movable panel houses and temporary sheds often use 840 and 900-type color steel tiles. This equipment provides a fast and efficient way to produce color steel tiles for these temporary buildings.
