800 Glazed Tile Color Steel Roll Forming Machine

800 Glazed Tile Color Steel Roll Forming Machine

Overview of the 800 Glazed Tile Color Steel Roll Forming Machine

The 800 glazed tile color steel roll forming machine is designed to produce color-coated steel tiles with a glazed tile appearance, often used for roofing and façade applications. These machines are known for their ability to create aesthetically pleasing tiles that mimic traditional ceramic glazed tiles while benefiting from the durability and cost-effectiveness of color-coated steel.

Features and Specifications

Design Specifications:
- Model: 800 glazed tile color steel roll forming machine refers to a machine that produces steel tiles with an effective width of approximately 800 mm.
- Tile Profile: Produces tiles with a glazed, smooth surface, typically mimicking traditional ceramic tiles in appearance. The profile and curvature of the tiles can be customized according to project requirements.

Technical Parameters:

Parameter	Details
Effective Width	800 mm (adjustable based on specific needs)
Tile Thickness	0.3 – 0.8 mm (varies based on requirements)
Forming Speed	6 – 12 meters/minute (depends on production line configuration)
Forming Roller Sets	12 – 20 sets (depends on tile profile)
Hydraulic System	Used for tile cutting and optional embossing
Cutting Length	Customizable (typically 2 – 12 meters)
Motor Power	15 – 30 kW (depends on machine configuration)
Machine Weight	10 – 20 tons (depends on configuration)
Machine Dimensions	Length: approximately 6 – 12 meters, Width: approximately 2 – 3 meters, Height: approximately 2.5 – 3 meters
Material Types	Color-coated steel, galvanized steel, stainless steel, etc.

Equipment Structure:
- Frame: Constructed from high-strength steel to ensure stability and durability. The frame is designed to withstand the stresses of continuous production.
- Forming Rollers: Equipped with multiple sets of precision-engineered rollers to shape the metal sheets into the glazed tile profile. Rollers can be adjusted to accommodate different thicknesses and profiles.
- Hydraulic System: Includes hydraulic components for cutting and possibly embossing tiles. Ensures precise cutting and shaping of tiles.
- Transmission System: Comprises motor, gearbox, and chain or gear drives to provide smooth operation and high efficiency.
Operation Process:
- Material Feeding: Metal coils are fed into the machine, ensuring the material is flat and defect-free.
- Forming: The metal sheets pass through the forming rollers, which shape the steel into the glazed tile profile.
- Cutting: After forming, the hydraulic system cuts the tiles to the specified length.
- Collection: The finished glazed tiles are collected from the discharge end and undergo inspection and packaging.
Applications:
- Roofing: Ideal for roofing applications where a traditional glazed tile appearance is desired, offering durability and a high-quality finish.
- Façades: Used for building facades to provide an aesthetic, polished look similar to ceramic tiles.
Advantages:
- Aesthetic Appeal: Produces tiles with a polished, glazed appearance that mimics traditional ceramic tiles.
- Durability: The color-coated steel provides durability and resistance to weathering, making it a practical choice for various applications.
- Cost-Effective: Offers a more affordable alternative to traditional ceramic tiles while maintaining a similar visual effect.
- Efficiency: High-speed production capability suitable for large-scale projects.
Maintenance and Care:
- Regular Inspection: Check rollers, hydraulic components, and transmission systems regularly for wear and tear.
- Cleaning: Keep the machine clean to prevent metal debris and contaminants from affecting tile quality.
- Lubrication: Ensure regular lubrication of moving parts to reduce friction and extend equipment lifespan.

Summary

The 800 Glazed Tile Color Steel Roll Forming Machine is designed to produce high-quality color-coated steel tiles with a glazed appearance. It combines precision forming technology with robust construction to deliver aesthetically pleasing and durable tiles for roofing and façade applications. Regular maintenance and proper operation will ensure the machine’s efficiency and longevity.